Automotive Crash Testing at Shape Corp.
Stephen
Experience Information
Employer: Shape Corp.
Job Title: Test Engineer Intern
Major: Mechanical Engineering
Received Credit: Yes
Paid: Yes
Abroad: No
Description of the Organization
Shape is a global supplier of energy management systems to a lot of the major OEM's. They specialize in roll forming AHSS (advanced high strength steel) into car bumper beams and use other manufacturing processes to create a complete bumper assembly. They are not only limited to bumpers; they make many other products to stay competitive in the automotive and other industries.
Description of the Tasks/Projects Completed
I developed 2 LabVIEW data acquisition programs according to the needs of the tech center. One program is a strain gage data collection program that instructs the user how to mount strain gauges and will record data for up to 7 strain gauges at a time. I designed and built the software and some hardware for this project. I also got a lot of hands-on experience in a machine shop. My projects required me to use a manual mill, drill press, saws, and other equipment. I performed a lot of daily tests with the testing team including; dynamic vehicle crash tests (pendulum, flat barrier, IIHS, offset barrier, etc), pedestrian protection tests, dog bone and hardness material tests, and more.
Skills/Knowledge Gained Through The Experience
Strain gage data acquisition, LabVIEW programming, ASTM tensile testing, Vickers hardness testing, and a variety of dynamic vehicle crash tests. I learned how to set up tests on my own and became familiar with the technical requirements according to testing regulations (IIHS, RCAR, ECE, etc.)
Favorite Part of the Experience
My favorite part was the variety of work, hands-on experience, and crashing bumper systems into the wall.
How the Experience Influenced Future Career Goals
I gained a lot of knowledge on my co-op because I worked in process engineering, computer-aided engineering (FEA), and test engineering. This co-op rotation pointed out strengths and weaknesses as an engineer and individual. My goals have changed accordingly because now I have a better understanding about what I am interested in and what I am good at.