Experience Matters - Grand Valley State University

JR Automation ME Rotation 1

Evan
Major: Mechanical Engineering As a Mechanical Engineer Intern I designed, detailed, and checked my own work as well as others. All Design work was done on Creo and there were plenty of opportunities to learn something new everyday.

Engineering Co-Op rotation 2

Dylan
Major: Mechanical Engineering I got to develop two new products and an electro-mechanical system.

ENGINEERING CO-OP II

David
Major: Mechanical Engineering Continuing on through the second co-op rotation, I have mostly been working on new product development and testing with regards to coupler products (Fifth Wheels). I got into more complex projects involving design of new products and inovative designs to decrease cost and weight.

Second Co-Op Rotation

Morgan
Major: Mechanical Engineering This co-op rotation, I was responsible for the entirety of the programming for the PLC's and HMI's of two machines for two automotive Tier 1 suppliers. In addition, I communicated with customers about the controls and programming of their machines.

A Liftoff into Launch

Joseph
Major: Mechanical Engineering My primary project this semester was to assist with the deployment of a custom machine to build sub assemblies for automotive components. The machine consisted of five robots, six component feeding systems, vision systems, and a variety of assembly and testing apparatus'. My duties included: * Teaching and tuning sensors. * Verification of machine functions during the machine cycle. * Fine tuning cylinder positions, robot pick and place positions, and actuator responses. * Offering feedback to the design and assembly teams for engineering changes and overall project direction and development. * Assembly and modification of machine subsystems. * Customer interaction to explain machine functions/modifications. * Coordination with mechanical engineers and machine shop to get pieces installed in the most achievable time frame. * Preparing machine for shipment to the customer. * Verify HMI interactions with operators. * Wiring modifications and replacing of minor electrical equipment. * Assure machine was compliant to safety audits and practices. * Preparation of shipment documentation. * Fine tuned feeder systems for small parts entering the machine cell. Other projects that I worked on throughout the semester included: * A series of ten individual workstations for the assembly of an all electric car console. * A series of nine individual workstations for the assembly of automotive interior components. * Shipment prep on a variety of different machine bases.

Advanced Manufacturing Engineer

Eric
Major: Mechanical Engineering Day to day activities includes quoting, part setup, tooling design, material deficiency report review, and change-order processing. I also managed two projects: one was the acquisition and logistics of a new gas-fired oven (dims: 16ft x 10ft) and the other was the design and execution of a new 10.1 HP lathe. Both pieces of equipment were installed at the M-43 location.

DHBW Co-Op Abroad in Germany at Solar Research Company

Stephen
Major: Mechanical Engineering I was tasked with the development of a heat chamber. The heat chamber was to reach and maintain certain temperatures in order to measure the emissivity of silicon wafers at different temperatures and angles of measurement.

Co op rotation 3

Natalia
Major: Mechanical Engineering I worked on a variety of different projects. My main role was to keep track of the scrap parts made during production and learn what caused the parts to be bad and work toward a solution. I was also exposed to supply chain management. I performed audits, took inventory, and learned to use an inventory tracking software. Another responsibility I had was to update and debug one of our machines to improve efficiency. I also helped with 5S and assembled a wiring harness for testing purposes.

M.E. Co-Op with HS Inc.

Steven
Major: Mechanical Engineering During my third Co-Op rotation, I played the role of a full-time mechanical design engineer. I was in charge of designing eight different automation machines using SolidWorks 2019. Each machine was designed around a different automated process. These machines were designed to assemble automotive interior parts.

EBW Electronics - Rotation II

Jacob
Major: Mechanical Engineering Projects consisted of product function tester designs and builds, fixture designs, packaging designs, torque studies using torque transducers, project management, and developing engineering drawings using GD&T.

EGR 490 Co-op 3

Jacob
Major: Mechanical Engineering Throughout the co-op semester, I worked on several K-12 education, government, and healthcare projects that involved designing new and updating existing mechanical systems (HVAC, mechanical equipment, and domestic plumbing). I was presented with a higher level of responsibility through getting to work on smaller projects from start to finish with the oversee of a professional engineer. An interesting project that I worked on was a snowmelt system that involved using knowledge I learned at GVSU as well as applying practical knowledge from work experience.

Coalescence

Anthony
Major: Mechanical Engineering I oversaw and assisted with multiple program developments, quality control of parts received, prototype design and manufacture. Furthermore, I was given opportunities to exercise GVSU curricula in ways that fused disparate regions of study.

Applications Engineering Co-op Rotation

Kyle
Major: Mechanical Engineering My primary role was to develop quotes for automation projects requested by our customers. This involves reviewing specifications, asking questions to further our understanding of the requirements, working with our team to develop concepts, determining costs, and writing technical proposals.

Koops Controls Programming Co-op

Jacob
Major: Mechanical Engineering During my co-op rotation as a member of the Koops controls programming team my primary responsibility was to program the custom automation equipment that the company produces. The main tasks associated with this were programming PLCs (programmable logic controllers) and the other devices that the PLC interacts with, such as industrial robots, dispensing systems, and vision systems. During the fall semester I had the opportunity to work on two main projects, one of which I was able to work on as the primary controls programmer.

Koops Controls Programming Co-op

Jacob
Major: Mechanical Engineering During my co-op rotation as a member of the Koops controls programming team my primary responsibility was to program the custom automation equipment that the company produces. The main tasks associated with this were programming PLCs (programmable logic controllers) and the other devices that the PLC interacts with, such as industrial robots, dispensing systems, and vision systems. During the fall semester I had the opportunity to work on two main projects, one of which I was able to work on as the primary controls programmer.

Trane Grand Rapids Graphic's Experience

Tyler
Major: Mechanical Engineering At Trane Grand Rapids, I was responsible for drawing their floor, hydronic, and air handler graphics using Photoshop. Using floor and mechanical plans, I drew 2-D graphics their customers use to control their HVAC system and what the technicians use to easily fix any issues. I put together graphics orders by going through mechanical plans and control submittals and sent the order to their centralized graphics team.

Intern project

Reuben
Major: Mechanical Engineering I created work instructions, performed team member training, data analysis, and product development. I worked extensively with a team to develop a product rationalization process - meaning, how to wisely determine which products to discontinue producing.

Super Hands-on

Zachary
Major: Mechanical Engineering As an intern/cop-op student working with the Innovation team, my job as long as the other engineers job's on the Innovation team was to find any and all ways to improve the manufacturing processes throughout the shop. Whether that be deciding where to put a new machine or relocate a current machine, to designing milling fixtures for various parts, or designing new systems or parts to be used around the shop. I was tasked with a job in pretty much every aspect of the shop. I designed and fabricated a new cart that holds hooks for the powder coating line, designed 7-8 milling fixtures for the automated CNC milling cell, to running a time study and analysis looking at the laser cutting and press braking processes.

Engineering Co-Op Rotation One at Motion Mechanics LLC

Dylan
Major: Mechanical Engineering This semester I was able to design, build and test. I designed various mounts for a company that we developed a front mount blower for. These mounts adapted to various z-Turn mowers and golf course vehicles. I also was able to go through a prototype build of a floor scrubber and do a lot of validation testing. Whether it was developing mounts or building the scrubbers I was able to do a lot of testing and troubleshooting.

Machine Design Co-op 1

Bryanna
Major: Mechanical Engineering For this rotation, I handled smaller work orders coming from the manufacturing engineers at different facilities to the Machine Tool Services team that I was working on. These work orders involved using CAD programs to design small assemblies or adding to larger ones to solve issues that we were seeing on the assembly lines. I also took on all 3D print orders, many of which were used as prototypes to test designs. I took on a few longer term projects both of which involved in the automation of an entire assembly line for one of our most popular products. I was tasked with two projects within the automation project that will be used in the automated assembly line. Also at Herman Miller, as a summer intern, you are placed in a group of about 9 other interns, all from different fields of study, and tasked with a large project sponsored by someone higher up in the company. My group was given a sales and operational planning project, of which I knew very little of the topic. We met 1-2 times a week meeting with each other or with operational managers from all of our manufacturing sites in West Michigan. The project was meant to find the capacity constraints of each product lines, what would be required to do to add about 30% capacity to each of the lines, and to find issues within the supply chain. At the end of the summer, we were to present our information to our sponsors and whoever else joined us.

Summer Co-op

Josephine
Major: Mechanical Engineering I worked as an ME and I drew up parts for machines. Everything was done in Solidworks. Sometimes I was working on modifications for existing machines, other times I was working on new machines. The last part of my time I was an unassigned resource and was able to work with a lot of different people and departments.

Mechanical Engineering Co-op

Austin
Major: Mechanical Engineering During my co-op, I worked on a range of projects dealing with robotic welding cells used for the assembly of auto seat frames. My work was mainly focused on the fixtures that the seat assemblies are welded in, modifying components or creating new ones using SolidWorks to help save money, meet new customer requirements, or increase quality of life for operators.

Mechanical Engineering Co-Op -- 1st Rotation

Chad
Major: Mechanical Engineering This summer I completed a number of design projects related to continuous improvement in existing production flow. My role was design heavy, which entailed primarily CAD design. It also involved meaningful interaction with engineers, hourly team members, and production support to arrive at appropriate solutions to existing production issues. In some instances, I was involved in machining my designs from scratch.

Living Logistics

Beau
Major: Mechanical Engineering I was a systems engineer at TGW. Our primary task was to take everything that was visualized in the sales phase and bring those layouts to reality. Gathering quotes and going on site to measure and map building columns and floor flatness along with meeting with the customer to approve drawings was a large part of the responsibility. Making sure that the system that sales built was going to be able to meet rate and also fit in the building was a tough task because in the logistics industry rate is everything.

First Co-Op Rotation at Nissan

Jordyn
Major: Mechanical Engineering I had three main objectives for the summer and had a few side projects. My first objective was to categorize warranty claims for primary failed parts (PFP) on specific models manufactured at different plants; my second objective was to analyze shape data and key feature diagrams to determine if there were any discrepancies in the PFPs between each plant and determine any solutions to reduce warranty claims on these PFPs. My third objective was not related to the first two, it was to benchmark universal garage door openers (UGDO), specifically Homelink, among different OEMs to improve and amend our own Homelink quick reference guide (QRG) and owner's manual (OM) to improve our JD Power customer survey scores. Some side tasks include attending 20 hours of Nissan training, giving an intern introduction presentation, plant visits, and intern activities.